What Does it Mean to Track and Trace Critical Assets?
16.12.2021Gaps that Exist in Traditional Warehousing and Manufacturing Processes
The manufacturing and warehousing industry requires the harmonious utilization of machines and tools, in conjunction with labour resources, to operate smoothly. With numerous critical assets being frequently employed and deployed at various locations, loss and theft becomes a pressing issue of concern. These assets can be expensive to replace and can disrupt production as a whole if not properly maintained. Therefore, it is effervescent that critical assets are monitored closely to ensure that they are available when needed.
Reduced visibility of people, tools, and machines can create bottlenecks which hinder productivity. For instance, when a forklift cannot be located in a large warehouse when needed, time is taken away from completing critical tasks in order to look for the missing asset. This translates into production delays which ultimately lead to revenue loss. In order to get ahead of any production delays or equipment disruptions, implementing automatic business processes is necessary.
How You Can Close These Gaps with the Help of IoT Technology
Being able to track and trace critical assets is essential to the manufacturing and warehousing industry as it helps management gain a holistic understanding of their current operations. IoT technology helps companies create a virtual real-time roadmap that illustrates the movement of assets over time. This helps companies identify anomalies and optimize asset routes for improved operational efficiency.
Tracking the movement of employees within a facility helps to improve workplace safety as management is able to identify dangerous zones and receive alerts on the location of employees in real-time. Employees become aware of any unsafe working conditions as they arise so as to avoid any injuries or workplace accidents.
With the use of advanced IoT technology, companies can identify occupancy trends and asset utilization within specific zones in the facility. This can help them optimize the facility’s layout and improve material flows. Companies can schedule maintenance of assets with a motor or engine when alerted to anomalies in equipment performance. This improves workflows as the need to run a field diagnostics report is eliminated and in-person maintenance checks are reduced.
BlueSurge Technologies’ Track & Trace Solution
The Track and Trace solution allows organizations to optimize operations by reducing inefficiencies and ensuring employee safety. Organizations are able to track the exact location of equipment, tools and people within a facility in real time. Management can view historical locations and travel routes of mobile assets to optimize route planning and fuel consumption. This solution also entails health monitoring of critical assets with engines or motors to ensure availability and minimize downtimes.